Ep. 57: Spirit Launches E-Commerce Cart for High-Reliability Components & Texas Instruments Store Access

Ep. 57: Spirit Launches E-Commerce Cart for High-Reliability Components & Texas Instruments Store Access

Get the inside scoop on industry news and technology!

In this podcast, Spirit Electronics CEO Marti McCurdy talks with aerospace and defense experts about high-reliability components and industry-rocking topics affecting the supply chain.

Marti rolls out Season 4 with a new shopping cart feature for e-commerce on Spirit’s website. Senior Director of Technology Megan Downie and Warehouse Associate Josh Rolin join her to discuss how e-commerce will work through the Spirit website.

Spirit’s shopping cart integrates with the Texas Instruments store to offer both Spirit and TI stock to our customers online. The site will feature streamlined stock search, secure checkout, and streamlined delivery.

Spirit Featured in Forbes & Fortune Magazines

Spirit Electronics featured in Forbes & Fortune

As Seen in Forbes & Fortune:

In the Spirit of Service and Self-Reliance

Spirit Electronics is making dynamic moves in the semiconductor industry with innovative ways of delivering products and services to its aerospace and defense clients.

Each year, semiconductor technology advances toward a razor’s edge—quite literally—as more data is packed into fewer nanometers of space. Meanwhile, a tense geopolitical climate is raising the stakes around access to, and application of, this essential technology.

Within this milieu, Spirit Electronics upholds a mission more critical than ever: to help the United States military maintain superiority as it keeps pace with these technological advances. A certified veteran-owned, woman-owned, and value-added distributor of electronic components, Spirit Electronics has redefined the way semiconductor products and services reach customers, thanks in large part to the bold leadership of owner and CEO Marti McCurdy. “I am a problem-solver by nature,” says McCurdy, a veteran of the United States Air Force. “Some people talk about a Plan B. My Plan B is making Plan A work.”

Customized Technology for the Long Haul

Both the commercial and military sectors rely heavily on semiconductor chips—but their approach to implementing them couldn’t be more different. A constant demand for faster electronics sets the breakneck pace of technological advances in the commercial sector, while the military prefers technology that will sustain fleets and weaponry in the long run. The commercial sector regularly orders billions of semiconductor chips; the military orders small quantities as needed, but require high-reliability products.

This puts the military on the lagging edge of technology, forcing it to requalify the existing parts of aircraft systems like the F35 radar systems and B-2 bombers. Yet that pain point is where Spirit Electronics excels. Among the company’s services is the testing and requalification of semiconductor chips used in aerospace and military applications. “We calculate what we have to do to simulate a five-year mission life, for example,” says McCurdy. “By forcing temperature, environment, and acceleration, we can requalify products in less time and for less money than it would take the military to do independently.” Airtight security is another benefit: As a contained facility, Spirit Electronics exercises product care, custody, and control from beginning to end, ensuring far less risk of corruption and handling and traceability issues.

Spirit Electronics also creates customized application-specific integrated circuits, or ASICs, which are chips that contain patterns of connections dictating a specific function. In the military sector, ASICs guide satellites throughout their orbit mission and direct fighter jets to self-drive on runways. Spirit Electronics designs these chips from scratch, in small quantities, specifically for its aerospace and defense customers. “Think of ASICs like custom-designed jewelry,” says McCurdy. “At Spirit Electronics, we cut the stones, solder the gold, assemble the pieces, sew the velvet packaging—every step in making a specific, unique product that no one else has.”

Smashing the Mold

McCurdy’s path to entrepreneurial success began in a small Amish community in rural Pennsylvania. Although her family was not Amish, they emulated the resiliency of their neighbors, who deemed any problem solvable with the right tools and mindset. Mechanically inclined, technically savvy, and accustomed to working hard, McCurdy gives all the credit to her parents, who taught her these life lessons that have paved the way for her success today.

After serving as an engineer in the United States Air Force, McCurdy ran a few successful businesses before her eye fell on a chip distributor for sale in Arizona. The company was in the red, but McCurdy saw an opportunity to rebuild it—by smashing the distribution mold. Instead of siloing services, as was the industry standard, she added five new ones—including an ASIC design team—for a total of six services under one roof, all of them focused on the unique requirements endemic to the aero- space and defense industries. It was a bold move, but one McCurdy felt could alleviate the supply chain woes she had experienced while serving in the military—and she was right. Within a few years the company had doubled in size, expanded its warehouse space, and turned a sizable profit.

Self-reliance and the instinct to build something new in place of what’s mediocre, inform McCurdy’s leadership style. “Our approach of doing things quicker, better, and faster has always been my direction,” she says. In June of 2023, for example, Spirit Electronics bought a failure analysis lab in Colorado Springs. The sale was motivated by McCurdy’s frustration with the time it was taking to outsource a process called “destructive physical analysis.”

“We were sitting on a couple million dollars in parts,” she recalls. “So, I said, ‘Let’s find out who’s for sale and acquire them so that we can have this capability ourselves.’” As a leader, she’s empowered her team to think and act boldly, too. “The Spirit team is pretty phenomenal,” she says. “I could turn the company over to them and it would continue to grow. They dove into the deep end with me and are now excellent swimmers,” McCurdy says of the team’s talent.

Looking Ahead—And Upward

With ever-increasing revenue numbers and industry-wide recognition, it’s no wonder Spirit Electronics was named Phoenix’s second fastest-growing private company by the Phoenix Business Journal. Instead of resting on its laurels, the company is expanding its custom-designed ASICs capabilities—from just a handful of chips per year to 20—by hiring heavy-hitter designers from Silicon Valley and quadrupling the company’s footprint. There are also plans for more acquisition opportunities in Arizona—a hotbed of semiconductor manufacturing—as Spirit seeks to increase its assembly and testing capabilities.

McCurdy’s vision doesn’t stop there. She is hopeful that today’s technology-fluent youth will discover limitless opportunities in her industry. “I want young people coming out of school to know that this type of work is sexy and fun,” she says. Those bright futures inspire the Spirit Electronics’ commitment to sustainability—from permaculture practices in its garden, to energy-efficient offices, all the way to their customized ASICs directing satellites that monitor glaciers and ocean temperatures. “I have high hopes for teens and 20-somethings,” she says. “Their line in the sand of where their imaginings go is so much further than where mine was.”

Dr. Naveed Sherwani Joins Spirit Electronics ASIC Program

Spirit Electronics welcomes semiconductor veteran Dr. Naveed Sherwani to the Spirit team in support of Spirit’s ASIC programs.

Spirit Electronics is excited to welcome semiconductor veteran Dr. Naveed Sherwani to the Spirit team in support of our ASIC (application-specific integrated circuit) product enablement programs.

Dr. Sherwani will serve as an advisor to facilitate ASIC deployment at Spirit. Spirit’s legacy of distributing high-value components to Tier 1 and Tier 2 defense contractors and New Space satellite programs is making headway in ASIC design with distinct access to Texas Instruments and other domestic wafer foundry services. Spirit is committed to providing Made in the USA ASICs that provide legacy replacement and advanced solutions, along with assembly and test, producing secure products that are vital to our National Security and continued availability of end-of-life chips.

What Dr. Sherwani brings to the Spirit team is a demonstrated track record of delivering turnkey ASICs to the marketplace, which Spirit will leverage to offer solutions in product design and application-specific products for our customers. This enables our Aerospace and Defense customer base to secure their supply chain, control costs and ensure a life cycle that adapts to their needs.

Dr. Sherwani’s engagement will give Spirit a strong offering and wide solutions in digital, RF and mixed-signal designs with US-based foundry services, assembly and test. Dr. Sherwani has over 300 designs in his portfolio and continues to provide cutting-edge solutions in the ASIC design world. The tools that he brings to the party empower ASIC designers with efficiency and effectiveness to bring leading-edge technology to the forefront for the A&D market. “Time and resources are saved, design errors are mitigated, and the outcome is nothing short of optimized excellence,” says Dr. Sherwani of existing capabilities. “Our in-house fabric and IP portfolio reduces the overall design cost for ASICs, accelerates customer designs and enhances design compatibility for an unparalleled level of performance and flexibility.”

“Spirit is thrilled to be partnered with the proven heritage that Dr. Sherwani brings,” says Spirit CEO Marti McCurdy. “With all of our other offerings under one umbrella, adding Naveed as an advisor for ASIC solutions, we say let it rain.” Spirit operates as a Veteran-owned company and employs numerous veterans from all branches. This solution speaks volumes to the Spirit team and their ongoing commitment to our nation.

Ep. 56: Customer Relationships with Spirit’s Steve Kruse & Jason Brandsma

Ep. 56: Customer Relationships with Spirit’s Steve Kruse & Jason Brandsma

Get the inside scoop on industry news and technology!

In this podcast, Spirit Electronics CEO Marti McCurdy talks with aerospace and defense experts about high-reliability components and industry-rocking topics affecting the supply chain.

Spirit Account Rep Steve Kruse’s perspective is that if you work to make someone’s job easy, they’ll want to work with you. You’ll rise to the top among your customers. And as his fellow Spirit Account Rep Jason Brandsma shares, Spirit has been recognized for this high-touch support by some of our prime customers this past year.

Steve and Jason talk with Marti about Spirit’s component distribution business and what has helped to build the best customer relationships this year. They look at trends in the supply chain, the importance of buyer support, and the big additions to Spirit’s end-to-end supply chain services.

Learn more about Spirit’s foundry services with TI, DPA and device analysis, or our component distribution mentioned in this episode.

Ep. 55: Export Compliance for the Semiconductor Supply Chain with Quality Director Estefania Romero

Ep. 55: Export Compliance for the Semiconductor Supply Chain with Quality Director Estefania Romero

Get the inside scoop on industry news and technology!

In this podcast, Spirit Electronics CEO Marti McCurdy talks with aerospace and defense experts about high-reliability components and industry-rocking topics affecting the supply chain.

The Spirit Electronics Quality department manages all major compliance programs in support of business operations. So it’s no surprise that Quality Director Estefania Romero is an expert in export control.

In this episode Estefania and Marti discuss Spirit’s compliance and sales support for export controlled components under both ITAR and EAR. The program supports national security goals while protecting suppliers and coordinating with customer programs and end-use assessments.

With our expansion of services to include TI foundry access, Spirit continues to grow security and business programs to support American-based manufacturing.

We welcome customer and supplier program audits.

Spirit Electronics Offers Foundry Services for U.S.-based Manufacturing Amid Foundry Consolidation

Spirit Electronics now offers foundry services supporting U.S.-based manufacturing for analog and mixed-signal integrated circuits. Spirit’s foundry access includes 45- to 130-nm technology nodes in 300 mm wafer fabs. With corporate consolidation and long-lead-time pressures demanding greater capacity from existing fabs, Spirit’s foundry services open an accessible supply chain channel for ASIC manufacturing.

“Supply chain demands have remained high despite limited manufacturing capacity at the major American fabs,” explains Spirit CEO Marti McCurdy. “Our foundry services are an opportunity to manufacture ASICs using advanced processes in quality fabs to add agility to the supply chain and improve time-to-market.”

Spirit’s application-specific integrated circuit (ASIC) manufacturing is part of an end-to-end supply chain service that includes IC design and engineering, wafer manufacturing, wafer binning and processing, packaging and substrate assembly, and screening and qualification.

“Where most ASIC companies complete the design and outsource the rest, Spirit’s foundry services manage the manufacturing, packaging and assembly all under one American supplier,” McCurdy says.

Spirit’s foundry services specialize in technology nodes around 65-nm and higher range for analog and mixed-signal devices that are a cornerstone of aerospace and defense electronics. Authorized distribution relationships with multiple OEMs allow Spirit to offer collaborative engineering and supplier support for critical circuit design.

After substrate design, packaging and assembly, Spirit’s MIL-STD-883 testing services cover device analysis, screening and qualification in-house to meet military and aerospace standards. Device analysis services include destructive physical analysis (DPA) that offers verification of the manufacturing process. Spirit’s test services also include radiation capabilities to provide space-grade and harsh-environment ASIC qualification. With engineering involvement from the design stage, Spirit can easily customize testing programs for efficiency and mission-specific data.

“Adding foundry services allows us to vertically integrate all steps of the ASIC production process under one U.S.-based supplier,” McCurdy concludes. “This is a true end-to-end manufacturing service that delivers application-ready ASICs.”

Ep. 54: Smarter Supply Chain: BOM Management & Automation with Purchasing Director Kelly Krall

Ep. 54: Smarter Supply Chain: BOM Management & Automation with Purchasing Director Kelly Krall

Get the inside scoop on industry news and technology!

In this podcast, Spirit Electronics CEO Marti McCurdy talks with aerospace and defense experts about high-reliability components and industry-rocking topics affecting the supply chain.

In this episode, Spirit’s Director of Purchasing Kelly Krall talks with Marti about supplier management and automation.

With lead times and prices constantly shifting in the post-covid supply chain, Kelly has found that the key to meeting customer requirements is communication and insight around delays and changes. Her purchasing team coordinates information between customers and the supply chain while looking for solutions like BOM management and drop-in replacements.

Kelly shares how Spirit’s new AI automated reporting A.L.I.C.E. provides real-time data to customers with order status, expected delivery dates and more.

Have you met A.L.I.C.E. yet?

Ep. 53: Inventory Management Trends: Above and Beyond SMI after Allocation

Ep. 53: Inventory Management Trends: Above and Beyond SMI after Allocation

Get the inside scoop on industry news and technology!

In this podcast, Spirit Electronics CEO Marti McCurdy talks with aerospace and defense experts about high-reliability components and industry-rocking topics affecting the supply chain.

As an authorized distributor, Spirit has supported some award-winning SMI programs over the years, but Director of Technical Sales Sean Macdonald covers the major supply chain changes and service shifts we’ve seen in the past 5 years. Supplier-Managed Inventory (SMI) has typically looked at materials forecasts and ordering in advance to make sure parts are available when you need them on the assembly line. But with allocation, supply chain disruptions, and inflation, Spirit has been able to adjust ordering and inventory services to:
  1. Secure the product pipeline
  2. Guarantee pricing amid inflation and increases
  3. Manage inventory long-term
With circuit card assembly (CCA), destructive physical analysis (DPA), BGA reballing, lead trim and form, and many other value-added services in-house, product can be inventoried well in advance with predictable pricing and ready-for-use delivery.

Ep. 52: DPA & Construction Analysis: Spirit Electronics Acquires Insight Analytical Labs

Ep. 52: DPA & Construction Analysis: Spirit Electronics Acquires Insight Analytical Labs

Get the inside scoop on industry news and technology!

In this podcast, Spirit Electronics CEO Marti McCurdy talks with aerospace and defense experts about high-reliability components and industry-rocking topics affecting the supply chain.

CEO Marti McCurdy and VP Zef Malik share the news that Spirit Electronics has acquired Insight Analytical Labs in Colorado Springs, adding the IAL team and services under the Spirit full-turnkey umbrella.

The move adds Destructive Physical Analysis (DPA) and broader construction and device analysis capabilities, crucial services in the military-aerospace industry. Not only does the team perform DPA to MIL standards, but they bring 30+ years of process and experience to Spirit Electronics.

Marti & Zef discuss the roadmap and positioning of DPA and device analysis, as well as how Spirit’s testing services will address supply chain bottlenecks in the industry.

Spirit Electronics to Provide Device Analysis with Acquisition of Insight Analytical Labs

Spirit Electronics has acquired Insight Analytical Labs to add device analysis services, including destructive physical analysis (DPA), to its existing full-turnkey semiconductor supply chain services. Insight Analytical Labs is located in Colorado Springs, Colorado, and the team, operations and assets will become part of Spirit Electronics.

“We can now provide device analysis services that result in process and yield improvements along with improved manufacturability design,” says Spirit CEO Marti McCurdy. “The Insight Analytical team brings extensive experience and proven processes that will benefit our customers with reduced lead times and increased supply chain security for these in-demand services.”

Insight Analytical Labs has been in operation for 30 years, providing electronics analytical services including DPA, failure analysis, reverse engineering and IP litigation support. Spirit Electronics will leverage DPA to provide construction analysis that offers in-depth internal inspection of an electronic component to detect production defects. Aerospace and defense programs require DPA to prevent component failures in high-reliability applications.

Spirit Electronics will maintain and operate the DPA lab operations in Colorado Springs. Spirit will seek qualification for the new Colorado Springs facility to bring Insight Analytical’s lab services under the Spirit Electronics quality management system and lab suitability. An invitation for customer site-audits and qualification will be announced soon.

“Customers can expect DPA test operations to continue, and Spirit will bring in our automation, ERP system, cybersecurity measures and Quality program that have made us a trusted distributor and value-add business in the industry,” says CEO McCurdy. “We will continue to manage our distribution, MIL-STD-883 testing and circuit card assembly from our Phoenix, AZ, headquarters. We are excited to expand to Colorado where there is growing opportunity in defense and the commercial space industry.”